Bandsaw blades are the unsung heroes of manufacturing and processing companies. Selecting the right material and traits guarantees precision cuts and desired outputs. However, you might need to replace your blades in some cases. Therefore, you can use this guide to find the correct blades for your needs.
Material
Most manufacturers prefer bi-metal blades because of their incredible durability. However, they're highly priced because they use two metals to create the material's core. Alternatively, manufacturers working with metals have carbide as an ideal material. Carbon is a bandsaw blade perfect for general purpose material cutting.
Feed Rate
Inches per minute (IPM) depends on surface feet per minute (SFM) and teeth pitch/teeth per inch (TPI). These acronyms allow you to calculate the bandsaw blades' necessary feed rate. However, poor feed rate estimates can lead to early breakage and poor cutting quality.
Blade Adaptation
All bandsaw blades require a break-in period before you can optimally use them. Thick workpieces will need blades running at a third of their normal feed rate. For thin workpieces, a feed rate around half the normal speed works well to warm up and prime blades for work-level cutting.
Maintenance
Your bandsaw blade maintenance goes beyond the cutting blade. The machine's band wheels, tension, and cleaning brush play vital roles in your everyday tasks. For example, wheels require frequent chip clearing and blade tensions need regular checks to avoid premature breakage during operation.
Chipping and Other Efficient Indicators
Chips and other debris after every cut are excellent bandsaw blade health indicators. If the chips are warm, your blade is optimally working. Chips that feel hot and have burns indicate too much blade speed. Halt your operations and observe the blades for any damages. Then, consider replacing them.
Get The Best Blades from Reliable Manufacturers
You can always count on us at Industrial Bandsaw Services to provide you excellent blades for all your needs. Visit our website today to learn more.
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