Bevel gears are vital for angular torque transfers. They work together with shafts and splines, allowing gears to distribute even torque amounts in different areas of a machine. However, even the best-manufactured gears will suffer from damages and aging. Here are four crucial signs you need to replace them soon.
Unpredictable Low Torque Levels
Virtually every manufacturer accounts for its torque distribution level in every machine. If your employees see torque variations across a limited time span, it might be time to have them replaced. Unpredictable performance of bevel gears can lead to problematic situations and varying process results.
Sudden Machine Shutdowns
All bevel gears with loose or ground teeth can take themselves off alignment. In doing so, it can come loose and cause massive damages to the machine. If your machine's fail-safe mechanism keeps activating multiple times during the day, have professional gear makers inspect and observe your gear alignments, allowing them to evaluate whether it needs gear replacements soon.
Reduced Personnel Productivity
If your staff's productivity is significantly down because of a problematic machine, you might need to replace gears and other faulty components it has. If you're torn between repairing or completely replacing the entire equipment, consider this rule of thumb. Any machine repair going beyond 50% of its replacement value warrants a replacement.
Infrequent Equipment Inspections
Equipment inspections are critical for any heavy-duty tools. Sometimes, it's easy to overlook professional inspections because of its costs. However, without frequent maintenance and equipment inspections, your tools will have dire problems stemming from small and negligible issues.
Find The Best Gear Replacements from Reliable Manufacturers
If you have yet to find a dependable gear manufacturer, you can always count on us at True Gear & Spline. Contact us today to learn more about everything that we can do for you.
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